high efficiency hydraulic and pneumatic skiving burnishing head

To improve fatigue strength and surface roughness,it is applied to the cutting and burnishing of inner hole contour surface.It can save a lot cost for customers.

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Processing advantage

This tool is a professional tool for machining cylinder bore, especially for finishing of Cold-drawn Tube bore. It has fast efficiency and high precision. It is more than 10 times that of ordinary honing. It can process one meter in 1-3 minutes. The tool adopts reciprocating processing technology. It cuts the hole allowance when feeding forward, burnish back, and the surface roughness can reach Ra0.05-0. 2. Surface hardness can be doubled to increase the service life of cylinder.
Skills

Skiving and burnishing processes are carried out separately to help maintain low power requirements and feed force.

Feed and speed can be optimized for skiving and burnishing processes respectively.

It is the best scheme to improve tool life and machining safety.

Procssig method

Single rotary processing mode: Workpiece fixed, tool rotary feed processing

Processing method: Cutter feed into the inner hole first to finish boring and cutting the cylinder bore, to the end  and return to the inner hole for burnishing processing.

JC-TGA series deep hole surface finish skiving and roller burnishing tool developed system

Product data

Skive-burnishing tool
TGA-***

Cutter
TGA-T***

ΦD/ΦG

38-56

57-67

68-90

91-149

150-200

Blade

R420.37-06

R420.37-07

R420.37-11

Copper guide

300TDX

400TDX

500TDX

Rubber strip

300DXT

400XDXT

400DXT

500XDXT

500DXT

Tool body

TGA-xxxDT

Roller
TGA-G***

Conical sleeve

TGA-xxxZT

Tool support

TGA-xxxZJ

Connection sleeve

TGA-xxxLJT

Roller

0625/0725GZ

0830GZ

1030GZ

1435GZ

Spare parts

JC-TGA series deep hole surface finish skiving and roller burnishing tool developed system

Application:

1.Extrusion of pipes, such as seamless steel pipes or cold-drawn pipes;

2.Diameter range: 38-300 mm

3.Typical parts: hydraulic cylinder and cylinder;

4.Machine tools with forward and backward feeding functions can provide optimum performance and maximum machine tool utilization.

Main features

1. Increasing the surface roughness, the roughness can basically reach Ra < 0.08um.

2. Amend roundness, ellipticity can be less than 0.01mm.

3. Increasing the surface hardness, eliminating the stress and deformation, and increasing the hardness by HV > 4

4. Because the surface residual compressive stress is retained on the surface, it helps to seal the surface micro-cracks and hinders the expansion of erosion, thus improving the surface corrosion resistance and delaying the generation and expansion of fatigue cracks, thereby improving the fatigue strength of cylinder barrel.

5. The rolling surface can form a cold working hardening layer, which improves the wear resistance of cylinder inner wall. Improve the quality of matching, reduce wear and tear, prolong the service life of parts, but reduce the processing cost of parts.

6. Improving processing efficiency: the processing speed is nearly ten times that of honing.

7.Optimizing working environment: low noise, no pollution, saving labor costs

8.Optimizing processing procedures: Scraping and rolling can be used as the last process to arrange processing after other processes (such as drilling oil hole, welding, turning thread, etc.) have been completed. The burns caused by traditional grinding process are effectively avoided.

Working parameter

Skiving

Tool diameter

(mm) 

Burnishing

Speed(v) m/min

Feed(s) mm/rev

Allowance (mm)

Speed(v) r/min

Feed(s) mm/rev

 

80-300

 

1-4 

0.6

38-56.9

500-1200

1-2

1

57-90.9

300-1000

1.3-2.1

1-5 

1.6

91-148.9

100-800

2.2-3.0

1.6

149-305.9

100-800 

3.7-7.0

Dezhou Kabaide Cutting Tool Co.,Ltd is a manufacturer of gun drills, located in Dezhou,Shandong which is a base city for deep hole drilling. Our brand is “KBD". We can produce many sizes of gun drills as well as non standard gun drills according to clients' special requirements.
We focus on gun drill production business. We have special deep hole drilling tool machines.Our gun drill carbide tip (brand ESTECH) is sourced from Switzerland,which guarantees the quality of the tool. ESTECH was founded in 1941,is a partner of Botek.
Our company invites famous cutting tool professors in this industry to instruct the research and development.With many years development,we have our own technique process, and registered our own brand.Nowadays,our products are sold well in domestic market and overseas,and are highly praised by our customers.
As a good private owned company, we have innovative,capable and flexible structure,and complete and scientific quality control system.Our gun drills are high hardness,good rigidity,high accuracy,long lasting,and good cost performance.
Continuous improvement of the process, solid progress to produce the gun drills, creating a national brand,and to pursue the excellence is our eternal goal.

Q: Do you sell parts?
A: If you ordered an item from us and need a replacement part outside of warranty coverage, we are happy to help you place a replacement parts order! 

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A: Yes! We are proud to only sell only the best quality authentic products. Counterfeits are not allowed on our website. 

Q: What is the warranty coverage for the items I’m interested in?
A: Most of our products have warranties on manufacturing defects. Some products also offer a complete warranty from 1-5 years from the date of purchase. These warranties vary from
item to item! Which may be mentioned on the product listing, for any further queries, contact us regarding this and we will be happy to help. 

Q: How do I know if your product listings are accurate?
A: We have a lot of item data constantly being updated! Sometimes this may lead to issues like inaccurate product information, incorrect pricing or outdated product availability. We apologize for those issues.

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A: If you need your product faster than what is estimated, we may be able to offer overnight or two-day delivery at an additional charge. You can raise such a request and our team can update the shipping options on the phone and can choose the suitable option by paying the corresponding charges.




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